How do i service my lewmar self tailing winch

Multiple Styles Finishes - EVO winches are available in black or grey alloy and chrome bronze for the cruising sailor. There are several options.

With a wide choice of sizes and styles there is a versatile EVO for any style or application.

How do i service my lewmar self tailing winch. Here is the Lewmar 30 2-speed Self Tailing winch parts list from this manual. Here is the Lewmar 46 2-speed Self Tailing winch parts list from this manual. Supplies and Parts Needed.

Cleaning supplies cloths paper towels degreaser toothbrush small plastic spatula. Bucket and container to wash the greasy bits. Prepare to service the Lewmar winch.

Youll need a large tray a plastic sheet to cover your table we use a bin liner an old toothbrush gear or winch grease and gear oil. Some kitchen roll a bin liner protective gloves flathead screwdriver a pair of pliers a. Lewmar winches comes apart quite easily for servicing.

What took me the longest first time I serviced them was the snorkel dive to try to find the part that bounced over the side as I disassembled the winchI didnt find it and had to order a new part. Make sure you put towels around to prevent having this experience. Yes it is possible to convert any of the H23 Concept Ocean 123 and V2345 range deck units to or from a Gypsy Capstan.

All you need to do is dropremove the motor gear box. Take the circlip of the bottom of the shaft and replace it with the new shaft and then replace the circlip and motorgear box. Took the rest of the packing box apart.

Out of sight between layers of folded cardboard was the little thin fold-out flyer with the install instructions. Very small print but readable with good lighting and maybe a magnifier. Removing the winch from the little carton was not.

The key to winches is Ill say it again DO ONE AT A TIME. Re-assemble the winch carefully and if it is not going together correctly right away then take it back apart and try again. Remember you need to be patient but do not put it back together if you think it.

Step-by-step guide to servicing winches. Some sailors expect their winches to work year after year with little or no maintenance. Mark Corke offers a step-by-step guide to servicing this vital piece of deck gear.

Winches are expensive have a hard life and are often subjected to very heavy loads when they are needed the most. Winches are used to haul in the lines. A self-tailing winch holds the line in place for you.

This way you dont have to hold the line when youre turning the winch. You also dont need an extra pair of hands for pulling the line. So self-tailing winches are the perfect solution for solo sailors.

A regular self-tailing winch has a feeder arm which feeds the line to the top of the winch. AndersonRonstan identifies the largest gear as the Output or drive gear Their document also tells how to locate it. To identify the Output Drive Gear insert a winch handle into the winch and rotate in both directions.

The Drive Gear will only rotate clockwise in a fast and slow speed Ah progress. The self tailor let you turn the winch without having to hold the line or have a second person pulling the line. The line or sheet is placed in the feeder arm metal arm on top of winch and then into the circular jaws.

The feeder arm also known as lifterstripper arm feeds the line into the circular jaws. The jaws are sprung so that they close around the line. Many Winch manufacturers offer a self tailing.

EVO 45ST 241761 Two Speed Self Tailing Winch by Lewmar. An evolution of the renowned Lewmar Ocean winch the EVO Self-Tailing Winch draws on a wealth of design and manufacturing experience to produce a state-of-the-art winch. With a wide choice of sizes and styles there is a versatile EVO for any style or application.

Servicing our winches is very easy and very little is needed to do it. The attached manual will take you through step by step to make sure your winches are running smoothly and ready for the season. Winch service manual b2304 iss6pdf.

Simple Servicing - No tools are required to service a Lewmar EVO winch. Simply unscrew the top cap with your fingers to remove the drum and provide access to the proven gear chain. Multiple Styles Finishes - EVO winches are available in black or grey alloy and chrome bronze for the cruising sailor.

Manual winches feature single speed or two speed while sizes 40 to 80 are available with electric or. All winches will have some form of top plate holding the self-taling arm on and the rest of the winch in place. Harken winches have a screw at base of handle socket and once loosened the screw will remain captive.

First remove the socket and top cover. It led me to wonder if there was a way to retrofit old winches to be self-tailing. There are several options.

Barton Winchers rubbery rings that fit on top of winches. Winchmate which fits a plastic top onto your old winch less than half the price of a new winch. 425 USD for 27 no options for smaller sizes.

According to the lewmar website the 48ST winches take line diameters of 516916. Might want to check your specs. A winch that takes a 58-916 inch line has only a 116 of an inch in line diameter range.

According to the Lewmar website the 46s take 58 to 916. Yes they will not hold smaller diameter sheets or halyards. You will wind up buying ridiculously larger diameter cordage than you need which might have been fine back in the dinosaur days of stretchy double braded Dacron but you can do much better.

For some strange reason Lewmar never made a retrofit kit to replace the self tailors. How do I service my Lewmar winch. On Lewmar models just unscrew the cap at the top of the drum that surrounds the winch handle socket modern Lewmar winches require no tools for servicing.

With Harken winches use a flat screwdriver to unscrew the top screw found in the bottom of the winch handle socket. Remove the top cap and lift off the drum. Lewmars Ocean winch range is the most popular winch ever made.

Its styling still attracts boat builders looking for a more classic look or boat owners looking to upgrade or replace their existing winches. Easy Servicing no tools required. Convertible to electric from size 40 upwards.

Available in Size 16 to Size 65. 1983 Hunter H34 North East MD. I would like to tear down clean and re-grease my cabin-top Lewmar 16s.

They are the older single speed self-tailing ones that are original on the boat from 1983. The Lewmar winch manual copy I have only goes back to the 92 to present generation ones. Winch service procedure The basic procedure is similar for all models and takes only a few minutes although larger and self-tailing versions are a little more complex see below for illustrated step-by-step guide.

In all cases the service instructions for the winches on your particular boat should be consulted before starting work.