I am trying to change the water pump on my 1986 Evinrude 4HP outboard motor and I cannot figure out how to disconnect the shift rod so that I can drop the lower unit. Evinrude Lightwin Water Pump Housing.
Take the lower unit to a work bench and lay it on its side letting any gear oil drain into a small pan.
How to change water pump on evinrude outboard. Were changing the water pump impeller on my Evinrude outboard. This is how to inspect change the water pump impeller on an Evinrude or Johnson outboard. Installing a new water pump impeller kit that fits th.
Mate the lower unit with the upper exhaust housing making sure the drive shaft goes in it proper guide hole and simultaneously guide the water tube into the rubber grommet on the water pump housing. Once the driveshaft reaches the bottom of the power head rotate the flywheel to align the splines on the powerhead to that of the driveshaft. Im trying to work on the water pump on my 1996 evinrude outboard motor.
I have all of the bots out of the lower unit and have a small gap but Im not sure where to. Then up to 20-25 PSI at wide-open-throttle. This does change depending on the age RPM and model of outboard and impeller though.
If you are unsure how the outboard water pump is functioning it doesnt hurt to change the impeller. It should be changed often anyway and is the leading cause of water pump. Hopefully it was running on the recommended 241 or 161 fuel-oil mix and not the more common 501 mix when the overheat happened.
Your friendly OMCBRP dealer will have the correct 379770 water pump kit including the housing or 379763 impeller kit for your 58 Lightwin. They are also available from other sources. Its good outboard maintenance pr.
Evinrude Lightwin Water Pump Housing. My 1960 Evinrude 3 hp Lightwin was not pumping water. When the motor was disassembled to replace the impeller I could not get the water pump housing off cleanly because of the corrosion.
The water tube surround was cracked as you can see. Both screws were completely seized in the lower unit case. Changing a water pump 96 48 evinrude spl.
Remove the lower unit. The water pump is sitting directly on top of it. If you intend to keep that engine it would be a good idea to obtain a service manual for it.
Mistakes can be expensive. I am trying to change the water pump on my 1986 Evinrude 4HP outboard motor and I cannot figure out how to disconnect the shift rod so that I can drop the lower unit. I have changed water pumps on a J.
Evinrude outboard intake manifold vacum leak. Evinrude outboard motors buzzers. How to remove thermostat 1990 evinrude 25 hp outboard.
How to repair a overheated 99 evinrude outboard motor 1996. How to repair water pump on evinrude 90 hp 1998 2 stroke outboard. What is the oil capacity of an evinrude 35 4 stroke.
Where can i get a free 1996. Install the seal atop the water pump housing with the lips of the seal facing toward the impeller. Lightly coat the inner surface of the water tube grommet with white marine grease and fit the O-ring onto the large bore atop the water pump housing and the grommet to the water tube.
Unscrew that and pour water through that untill it overflows tell someone to standby the switch as soon as the water overflows press the hole with your hand and tell the person to turn the switch on if you are afraid of preesing your hand against the hole put the nut but dont tight it much the pump should start pumping. Position the seal on the top of the pump housing with its lips facing toward the impeller. Apply gasket sealing compound to the O-ring for the impeller housing the outer rim of the water tube grommet.
Insert the O-ring onto the large round opening atop the water pump housing and insert the grommet on the smaller round opening atop the housing. Pull the lower unit down and free of the upper case. Take the lower unit to a work bench and lay it on its side letting any gear oil drain into a small pan.
Use a socket to remove the two or three bolts on the top of the impeller casing and pull the casing up over the drive shaft. Flip the impeller casing over. Note the position of the plastic key then remove and replace it.
Clean the water pump key area. Use emery cloth to clean up the shaft if necessary. Remove the water pump tube screw.
Remove existing gasket compound from the lower unit. Mix the new gasket sealing compound well. Clean the water pump surface area of the lower unit.
How to Change Evinrude Water Pump Impeller and Seals Video Transcript. Hey there Dangar Stu here. In the past three videos Ive sort of picked up in the workshop once all parts have arrived.
Remove the water pumps mounting bolts. Remove the O-ring from the drive shaft. Remove the water pump case.
Check for sand dirt and debris in the power head and flush it out if necessary. Use a screwdriver to remove the impeller. Note the position of the plastic key then remove and replace it.
Clean the water pump key area. Reinstall water pump impeller housing with the impeller in it Make sure the slot in the impeller lines up with the pin on the drive shaft Step 11. Flip the lower unit over and reinstall the gear assembly and pinion gear.