How to remove lower unit on suzuki outboard

Ghe connection you are looking for is immediately under the inlet manifold under the motor inside the engine cowling. While the lower unit was off I turned the engine upside down and poured some solution of salt away into the water tube so the block was filled to capacity with salt away.

You will need fingers with seven joints to reach the spot and you will need a certificate 5 in cursing.

How to remove lower unit on suzuki outboard. Pull down on the lower unit gear housing and separate the lower unit guiding it straight out of the exhaust housing. Remove the last two lock nuts as this occurs. Ease the shift shaft and driveshaft out of the exhaust housing as the lower unit is removed.

Place the lower unit in a. If it feels like the hang up is around the center of the unit it might be corrosionrust on the drive shaft splines. If you get it separated more with the rocking and can fit a board in between the middle and lower unit then you can start to gently tap with a.

198990 DT85 Suzuki OutBoard Lower Unit Removal My DT75 is acouple of years older than yours but it may be similar. The shift linkage is at the top of the leg level with the bottom of the powerhead it can be disconnected by removing a rubber grommet on the STB side of motor about level with the bottom of power head. You should be able to remove nut 3 and slide the shift rod over to disconnect the shift link.

With the 7 bolts removed it should drop down if its been a long time since lower ubit has been removed then the drive shaft splines may be corroded and stuck in crankshaft in which case there is no easy way to get apart. If thats the case then better to take to your dealer for them to remove. How to disconnect Evinrude shift rod - remove lower unit - shift rod link pin.

If playback doesnt begin shortly try restarting your. Removing lower unit off a DF60a Suzuki. Ghe connection you are looking for is immediately under the inlet manifold under the motor inside the engine cowling.

You will need fingers with seven joints to reach the spot and you will need a certificate 5 in cursing. No joke it is a dead set fng C. Quick Navigation Boating Chat Top.

How to Remove an Outboard Lower Unit with a Stuck Drive Shaft - YouTube. Removing Outboard lower unit. Careful not to break this 1 bolt - bolt remove order.

This manual is detailed with hundreds of photos pictures and illustrations to help guide you through repair procedures. It will help you understand care for and lower the repair and maintenance cost for your Suzuki Outboard Engine motor for a overall improved satisfaction with your ownership. MODELS YEARS COVERED.

DT2 DT-2 1988 1989. How do I remove a lower unit that is stuckcorroded on. The motor is a Suzuki DT55.

I have the shop manual and plan on installing a new lower unit but cannot get the old one to release. I have removed all bolts and disconnected the clutch lever. Slide the lower unit straight down and off the outboard.

Set the lower unit upright in a bench vise. Remove the four bolts holding the water pump together from the water pump housing with a socket wrench. Slide the impeller from the lower unit and slide them up and off the driveshaft.

Suzuki Outboard Df25 4 Stroke Lower Unit Gearcase Housing 55110-97j01-0ep Oem. Suzuki Outboard Propeller DF90-140 Solas 4-Blade Alum. 1988 Suzuki DT75 power head.

SUZUKI TILT TRIM DT 60 140 HP DF 4 STROKE 140 250 HP. SUZUKI 2 STROKE OUTBOARD STARTER DT75TCL 75HP 75 88-97. Suzuki 50-85 HP DT50-DT85 Outboard Impeller 18-3095.

Tilt Trim Motor Suzuki Outboard. For some reason the lower unit was in forward. It should be in neutral.

To get it in neutral I pulled on the shift rod and rotated the prop just a bit until the rod pulled up just a bit. The prop should turn very freely both ways when youre in neutral. From there I put the lower unit back on and held it in place with a few of the bolts.

Both Suzuki Honda have the ability to change the prop shaft seals without pulling the carrier. The same warnings come with these lower unit seals as well. Be very careful if you are using the screw method.

The seal puller method will probably be better for these gear cases. The lower unit LU on outboards house the water pump and gearbox as well as supporting the thrust bearing for the propeller. There are several seals that can go bad and necessitate LU removal.

Water pump maintenance also requires removal and will typically be done at least once a. Complete Lower Unit Assemblies Gearcase Seal kits Parts Suzuki DF150175 Suzuki DF200A Suzuki DF70A80A90A SUZUKI DF150175200AP X OEM LOWER UNIT 50040-96836-XXX 363168 413934 Sales Tax. Remove washer 3 spacer 4 propeller 5 and stopper 6 from the propeller shaft.

Place outboard motor upright on a level surface. Place a container under the lower unit. Remove lower gear oil drain plug first then remove gear oil level plug and drain gear oil.

Not sure about the history of the engine when I boat it. I removed the lower unit to replace the impeller. While the lower unit was off I turned the engine upside down and poured some solution of salt away into the water tube so the block was filled to capacity with salt away.

Oem Suzuki Outboard Lower Unit Dt 150 175hp 200hp 225hp Lower Unit20 Shaft. Suzuki Dt 27 Liter Outboard Lower Unit Gear Case 15002-461206 200hp Dt200. Suzuki Dt 50-65 Hp Outboard Gearcase Lower Unit 1980-1982.

1995 Suzuki Dt100 2-stroke Outboard 20 Lower Unit.