How to remove shift rod on johnson outboard

I am trying to replace a water pump on a 1988 70hp Johnson model J70TLCCA serial G7801301. Count the number of counterclockwise turns of the nut that are required to release the shift rod.

The old gearcase should be disassembled to remove the upper drive shaft.

How to remove shift rod on johnson outboard. Activate the motor cover lock on the rear of the cover. Lift the cover away from the motor. Move your hand to the front of the motor.

Remove the spring clip from the slot in the shift lever. Lift the shift rod lever to disconnect it. The facts are——–No nut bolt needs to be removed at all—–Find the hitch pin on the shift lever on the motor—-Remove that pin—Now push the shift lever in and rotate it—–Shift rod is now released—-Did one the other day.

Count the number of counterclockwise turns of the nut that are required to release the shift rod. When you reattach the linkage you must turn the nut clockwise that same number of turns to ensure the length of the shift linkage throw remains the same. We have a 1990 60 hp Johnson outboard need to change water pump but book does not explain how to disconnect shift rod to remove lower unit can you help.

This way I will know that I have the rod turned in the right direction so that the linkage pin can grab the hole in the top of the shift rod. Thanks in advance for any helpadvice. The bend in rod should face forward.

With the shift rod connection now in view use two wrenches to back off the upper nut onto the upper portion of the shift rod. Remove the black plastic keeper using a dull knife pick or similar tool. Once the keeper is removed shift the lower unit into forward and remove the nut from the upper shift rod.

I am trying to replace a water pump on a 1988 70hp Johnson model J70TLCCA serial G7801301. The 70hp is a 3 cylinder with a VRO2 setup. I am having difficulty in finding the shift rod screw.

Do I need to remove any parts to help me remove the screw. The service manual for this motor shows the screw but mine is not readily seen. Crowley had the exact tool and parts I needed to fix a Johnson QD-21 outboard.

The bushing removal tool was perfect to remove the shift rod bushing in the lower gear assembly. Having the right tool for the right job prevents tearing something up that is old and parts are hard to find. Repair Difficulty Easy Repair Time.

In this video I will show you step by step how to How to remove the lower unit on a outboard engineWATCH this Subscribeits free. I will tell you what y. Dont turn water on all the wayremember the size of the copper tube compared to your hose.

How do you remove the shift link on a johnson outboard. Lift the cover away from the motor. Move your hand to the front of the motor.

Remove the spring clip from the slot in the shift lever. Lift the shift rod lever to disconnect it. Johnson 90 hp shift linkage close-up look for removing lower unit - after removed shift arm and carb outlet cover I dont have enough clearance to remove the.

Carbs 2012 Johnson 90 Hp Removed Linkage Rod From Lower Unit On Outboard 1977 Johnson Outboard Unhook Linkage How To Disconnect The Linkage On A 25 Hp Johnson. If playback doesnt begin shortly try restarting your device. Videos you watch may be added to the TVs watch history and influence TV recommendations.

How To Remove 20 25 30 35 HP Outboard Lower Unit Gearcase - YouTube. I was reading my repair manual last night and I think I have figured out the problem. The shift rod lever has a retaining pin which has to be removed then the shift rod lever has to pushed toward the powerhead in order to disengage the shift rod.

When I originally read the instructions I thought the shift lever needed to moved forward or reverse. These gearcases are not sold with upper vertical drive shaft and shift may be reused in the replacement unit. The old gearcase should be disassembled to remove the upper drive shaft.

Push out the pin located approximately six inches from the bottom of the lower drive shaft to free the top shaft. Simply unscrew the shift rod. Thanks to Brownspoint Marina Service.

Prop shaft must be removed to replace lower shift shaft. Shift Cable Adjustment. Pull firmly on shift cable casing to remove backlash.

With outboard and tiller handle shift lever in NEUTRAL place the cable trunnion into the lower anchor pocket. Adjust the trunnion nut so the casing fits onto the shift lever pin. Install shift cable on shift lever pin and install retainer clip.

When examining the lower unit I discovered that the shift rod was stuck. To clarify the shift rod was completely frozen. I removed the gear assembly from the housing and went after the shift rod.

There was no amount of pushing twisting or pulling that would get the shift rod to move. I resorted to using a hammer and a block. The shift rod linkage or link connector is well hidden on these models.

This is for a 1988 model but should hold true for a few years before and after. I had a hard time finding the connector and thought I would pass this on in case it helps. You can also read the entire article here.

How do you adjust a shift rod on a 2003 150hp. Johnson outboard 1970 40 hp Model 40EL70A. Replaced all lower unit seals and.

1970 40 hp Johnson Model 40EL70A. Replaced all lower unit seals and O-Rings. Pressure tested with no leaks.

Used ProLine SAE 80W-90. A closer look at the gears - httpsyoutube12dxb6d6pUk-update. I recently replaced the control cables on both of my motors thus having to tune.

Rebuilding or Resealing a Johnson Evinrude 6 or 95 Hp Lower Unit Gearcase. I found myself in possession of a 1979 Evinrude 6 Hp outboard that needed its lower unit some people call it the foot rebuilt with a new seal kit. I created a couple of videos detailing the process and have included them below.