How to replace bellows on alpha 1 gen 1

You cant take the full amount for each repair as some will require the same disassembly. Replacing Exhaust Bellows.

If the bellows are more than 5 yrs old then definitely replace them check the gearshift bellows while you are in there and check the oil hose on the starboard side above the shift wire for cracks these perish and often dont have tie wraps at the ends to secure them.

How to replace bellows on alpha 1 gen 1. Mercruiser bellows fix replacement 10 MINUTES. Alpha one gen - YouTube. Tools Required to Replace an R MR Alpha One U-Joint Bellows.

If all you are doing is replacing the U-Joint bellows you will find that you will have to remove the hinge pins with the special Hinge Pin Tool and you will have to use a Bellows Expansion Tool to install the exhaust bellows. This is part 1 of how to remove a mercruiser alpha 1 outdrive so that the driveshaft exhaust and shift cable bellows can be replaced. ALL PARTS ARE AVAILIBL.

Put the bellows on the swivel assy. Where the out drive attaches to and then push the whole works onto the gimble housing. There is a screwdriver hole to access the bottom screw which should be at 600 postion.

You will feel the bellows slide over the ridge that is inside the bellows and on the gimble housing. Now the correct way to do this procedure so you dont have to replace the shift or exhaust bellows later is to replace all at the same time. This way you know they are all of the same age and will last the same amount of time.

I have replaced the ujoint bellows at the request of the customer to save money they only replace the u-joint bellows. Trick for installing exhaust bellows on Mercruiser Alpha 1. The exhaust bellows on my CVX 18 tore and after reading some forums I decided to save some time and a few dollars and go with the little stubby exhaust bellows tube instead of replacing the bellows.

If the bellows are more than 5 yrs old then definitely replace them check the gearshift bellows while you are in there and check the oil hose on the starboard side above the shift wire for cracks these perish and often dont have tie wraps at the ends to secure them. Properly seat in a groove around the gimbal collar. Pull the bellhousing away from the gimbal and prepare the bellows for final installation.

Coat the inside of the bellow and the gimbal with a thin coat of bellows adheasive. Position your clamp on the bellows screw on. Can be done either wayto do it on the Bell housing side you will need a shift cable tool or a thin wall deep socket.

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Replacing Exhaust Bellows. Remove the exhaust bellows Boating Magazine. Remove the Exhaust Bellows.

With drive unit removed from the bell housing block the bell housing in the full up position and loosen the screws for the two clamps at either end of the exhaust bellows. Access the aft clamp from underneath. When do you need to replace the bellows on a Alpha 1 gen 2-gctid795717 02-26-2017 1045 AM.

So the bellows on my drive have some tiny cracks on the surface. They are not very deep at all and definitely dont go all the way through. They only are even seen when the drive is up and the bellow is stretched.

Pull the bellows out of the transom assembly pressed in fitting with a giant hose clamp around it. Install a new bellows you need a special tool to seat it into the transom assembly put the hose clamp back on. Its not 1500 worth of work - Ive done it with the help of a mechanic in 2 hours - start to finish.

Use a 14 drive rachett with a very long extension. On the end put a 516 swival socket. Snake the socket in and on the forward ujoint bellows clamp screw and loosen the clamo.

Tilt the bellhoung up and loosen the rear exhaust bellow clamp. Locate the rear clamp for the water hose and loosen it as well. Tools Required to Replace an R MR Alpha One U-Joint Bellows.

If all you are doing is replacing the U-Joint bellows you will find that you. Will have to remove the hinge pins with the special Hinge Pin Tooland you will have. To use a Bellows Expansion Toolto install the exhaust bellows.

Are about shifting problems. Mercruiser ALPHA 1 had a nice shifting alpha 1 but noise was coming from between engine and lower unit. Removed out drive to replace gimble bearingsealdrive shaft bellows EX bellowsraw wate.

Add to this the time to do the gimbal bearing and water pump. About another 1 to 2 hours Another 5 for diagnosis. You cant take the full amount for each repair as some will require the same disassembly.

Add another hour for exhaust bellows and more time for the shift bellows. 6 to 7 hours should be about average. Keep in mind this is an.

Shift cable bellows-Alpha 1 Gen 2. Before you go spending a lot of money on special sockets try this. With some type of pliars that you already own gently squeeze the end of the white nylon cable end with your pliars enough to unscrew it from the cable.

Now install the cable with a regular socket. 96 ALPHA 1 GEN 2 HOW DO YOU REMOVE SHIFTER CABLE TO REPLACE. Bayliner Alpha One sterndrive.

Took off U-Joint bellow. Bayliner Alpha One sterndrive. Took off U-Joint bellow which was clamped on both sides.

New bellow came with. When you have about 14 to 18 inch left before the paint can top pulls through bellows you will be able to insert the retainer ring and press it into place. At the same time the paint can top will be pushed back into the bellows.

Now take 2 pliers and bend the pain can top to remove it from the bellows. This process took me 25 minutes.